耐火材料 ›› 2024, Vol. 58 ›› Issue (1): 63-67.DOI: 10.3969/j.issn.1001-1935.2024.01.013

• 生产应用 • 上一篇    下一篇

Al2O3-MgAl2O4复相骨料对刚玉-尖晶石浇注料抗渣性能的影响

王志强1), 徐国涛2), 雷中兴1), 彭肖仟1), 郑吉红1), 刘黎2), 王心一1), 刘毅1), 徐炎明1)   

  1. 1)武汉钢铁集团耐火材料有限责任公司 湖北武汉 430080
    2)宝钢股份中央研究院(武汉) 湖北武汉 430080
  • 收稿日期:2023-04-29 出版日期:2024-02-15 发布日期:2024-02-28
  • 作者简介:王志强:男,1982年生,博士,正高级工程师。E-mail:fairman888@163.com

Effect of Al2O3-MgAl2O4 composite aggregate on slag resistance of corundum-spinel castables

Wang Zhi-qiang, Xu Guotao, Lei Zhongxing, Peng Xiaoqian, Zheng Jihong, Liu Li, Wang Xinyi, Liu Yi, Xu Yanming   

  1. First author's address: Wugang Refractory Co.,Ltd.,Wuhan 430080,Hubei,China
  • Received:2023-04-29 Online:2024-02-15 Published:2024-02-28

摘要: 为研究Al2O3-MgAl2O4复相骨料对刚玉-尖晶石浇注料抗渣性能的影响,在基质中添加与不添加尖晶石细粉的2种情况下,分别以板状刚玉骨料和Al2O3-MgAl2O4复相骨料制备了刚玉-尖晶石浇注料。先利用FactSage反应热力学软件计算了1 600 ℃时板状刚玉和Al2O3-MgAl2O4复相骨料与熔渣之间的反应热力学,并采用浸泡法研究了2种骨料的抗渣性能,再采用静态坩埚法研究了2种骨料对浇注料抗渣性能的影响。结果表明:与板状刚玉骨料相比,Al2O3-MgAl2O4复相骨料侵蚀层中的裂纹细而少,遭受熔渣侵蚀后不易剥落,其过渡层中既有CA6相也有尖晶石相,而且尖晶石相中固溶有Fe、Mn元素,该骨料不仅通过形成CA6层来阻挡熔渣侵蚀,而且通过尖晶石吸收熔渣中FeO、MnO等物质而降低熔渣的黏度,进而起到抵抗熔渣侵蚀的作用。由Al2O3-MgAl2O4复相骨料替代板状刚玉骨料,浇注料试样的侵蚀和渗透面积百分率均有所降低,尤其在基质和骨料中同时引入尖晶石可更加有效地提高刚玉-尖晶石浇注料的抗渣性能。

关键词: Al2O3-MgAl2O4复相骨料, 板状刚玉, 刚玉-尖晶石浇注料, 抗渣性能

Abstract: To study the effect of the Al2O3-MgAl2O4 composite aggregate on their slag resistance,corundum-spinel castables were prepared using the tabular corundum aggregate and Al2O3-MgAl2O4 composite aggregate,respectively,with or without spinel fine powder in the matrix.Firstly,the reaction thermodynamics between the tabular corundum aggregate or Al2O3-MgAl2O4 composite aggregate and slag at 1 600 ℃ was calculated using the FactSage reaction thermodynamics software,and the slag resistance of the two aggregates was studied using the soaking method.Secondly,the effect of the two aggregates on the slag resistance of the castables was studied by the static crucible method.The results show that compared with the tabular corundum aggregate,the Al2O3-MgAl2O4 composite aggregate has finer and fewer cracks in the corrosion layer,suggesting the resistance to peel off after slag corrosion.There are both CA6 and spinel phases in the transition layer,and Fe and Mn elements solid dissolve in spinel,indicating that the aggregate not only blocks slag corrosion by forming a CA6 layer,but also reduces the viscosity of the slag by absorbing substances such as FeO and MnO in the slag through spinel,thereby playing a role in resisting slag corrosion.Replacing the tabular corundum aggregate with the Al2O3-MgAl2O4 composite aggregate,the corroded and penetrated area percentages of the corundum-spinel castables decrease,especially,introducing spinel into both the matrix and aggregate can effectively improve the slag resistance of the castables.

Key words: Al2O3-MgAl2O4 composite aggregate, tabular corundum, corundum-spinel castable, slag resistance

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