耐火材料 ›› 2022, Vol. 56 ›› Issue (5): 400-406.DOI: 10.3969/j.issn.1001-1935.2022.05.007

• 研究开发 • 上一篇    下一篇

煅烧制度对微晶菱镁矿制备高致密度烧结镁砂性能的影响

田晓利1,2,3), 李志勋1), 冯润棠1,2,3), 张洁1), 郑全福1,2,3), 史旭武2), 杜永彬3)   

  1. 1)濮阳濮耐高温材料(集团)股份有限公司 河南濮阳 457100
    2)青海濮耐高新材料有限公司 青海海东 810700
    3)西藏昌都市翔晨镁业有限公司 西藏昌都 854000
  • 收稿日期:2022-03-31 出版日期:2022-10-15 发布日期:2022-11-07
  • 作者简介:田晓利:女,1984年生,博士。E-mail:tianxiaoli@punai.com
  • 基金资助:
    河南省科技攻关计划项目(182102210476)。

Effect of calcination schedule on properties of high density sintered magnesia prepared from microcrystalline magnesite

Tian Xiaoli, Li Zhixun, Feng Runtang, Zhang Jie, Zheng Quanfu, Shi Xuwu, Du Yongbin   

  1. Puyang Refractories Group Co.,Ltd.,Puyang 457100,Henan,China
  • Received:2022-03-31 Online:2022-10-15 Published:2022-11-07

摘要: 以60~90 mm的微晶菱镁矿为原料,分别将其在600~1 200 ℃保温3 h进行一次煅烧,在菱镁矿完全分解的温度下再分别保温1~3 h。随后将制备的高活性轻烧MgO破碎、研磨至≤0.045 mm,压制成型后在 110 ℃ 烘12 h,最后分别于1 700~1 900 ℃下进行二次煅烧,保温时间分别为1~3 h,制得烧结镁砂。结果表明:微晶菱镁矿的分解率随煅烧温度的升高而显著增大,所得轻烧MgO的活性随一次煅烧温度的升高呈先增大后略微减小的趋势,所制备轻烧MgO的活性随保温时间的延长而降低,较合适的一次煅烧制度为900 ℃保温1 h。欲制备高致密度烧结镁砂,二次煅烧温度≥1 850 ℃,保温时间≥2 h。随着烧结温度的升高(1 700~1 900 ℃),烧结机制由体积扩散控制逐渐转变为晶界扩散控制,与体积扩散相比,在晶界扩散为主导时,激活能更低,气孔更易沿晶界迁移并逐渐排出,致密化程度更高。

关键词: 微晶菱镁矿, 轻烧MgO, 高致密度镁砂, 显微结构, 烧结动力学

Abstract: Microcrystalline magnesite (60-90 mm) was used as the raw material,primarily calcined at 600-1 200 ℃ for 3 h,and then held at the temperature of complete decomposition of magnesite for 1-3 h.Then,the prepared high-activity light burned MgO was broken and ground to ≤0.045 mm,pressed and formed,then baked at 110 ℃ for 12 h,and secondarily calcined at 1 700-1 900 ℃ for 1-3 h to obtain sintered magnesia.The results show that the decomposition rate of microcrystalline magnesite increases significantly with the calcination temperature rising.The activity of the prepared light burned MgO increases first and then decreases slightly with the primary calcination temperature rising,but that decreases with the prolongation of the holding time.The appropriate primary calcination schedule is 900 ℃ for 1 h.In order to prepare high density sintered magnesia,the secondary calcination temperature is ≥1 850 ℃ with holding time ≥2 h.With the sintering temperature rising (1 700-1 900 ℃),sintering mechanism gradually changes from volume diffusion control to grain boundary diffusion control.The activation energy is lower when grain boundary diffusion is dominant,the pores are easier to migrate along grain boundaries and gradually expel,achieving better densification.

Key words: microcrystalline magnesite, light burned magnesia, high density magnesia, microstructure, sintering kinetics

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