耐火材料 ›› 2024, Vol. 58 ›› Issue (3): 238-241.DOI: 10.3969/j.issn.1001-1935.2024.03.012

• 生产应用 • 上一篇    下一篇

用后铁沟料加入量对Al2O3-SiC-C质浇注料性能的影响

鞠茂奇1), 马骁一1), 程水明1), 夏昌勇1), 魏建修1), 张晓存2), 单江博1), 高东升2)   

  1. 1)中冶武汉冶金建筑研究院有限公司 湖北武汉 430081
    2)武汉科技大学 省部共建耐火材料与冶金国家重点实验室 湖北武汉 430081
  • 收稿日期:2023-09-09 出版日期:2024-06-15 发布日期:2024-06-21
  • 作者简介:鞠茂奇:男,1995年生,博士,工程师。 E-mail:mcc_maoqiju@126.com

Effects of spent iron trough castable addition on properties of Al2O3-SiC-C castables

Ju Maoqi, Ma Xiaoyi, Cheng Shuiming, Xia Changyong, Wei Jianxiu, Zhang Xiaocun, Shan Jiangbo, Gao Dongsheng   

  1. First author's address: Wuhan Research Institute of Metallurgy Construction Co.,Ltd.of MCC Group,Wuhan 430081,Hubei,China
  • Received:2023-09-09 Online:2024-06-15 Published:2024-06-21

摘要: 为提高用后耐火材料的再利用率,以棕刚玉、用后铁沟料、白刚玉、碳化硅、α-Al2O3微粉、SiO2微粉等为主要原料,制备了Al2O3-SiC-C质浇注料。探究了用后铁沟料加入量(加入质量分数分别为0、14%、28%、42%和56%)对浇注料性能的影响。结果表明,随用后铁沟料加入量的增加,浇注料的加水量显著增加,试样经 1 450 ℃保温3 h热处理后由膨胀转变为收缩,试样经110 ℃保温24 h及1 450 ℃保温3 h热处理后的体积密度、常温抗折强度、抗侵蚀性能均呈现下降趋势,但当用后铁沟料加入量不超过28%(w)时,性能下降幅度较小。将用后铁沟料加入量为28%(w)的浇注料用于1 080和1 350 m3高炉铁沟支沟与渣沟,取得了良好服役效果,主体结构服役周期大于70 d。

关键词: 用后铁沟料, Al2O3-SiC-C浇注料, 加水量, 物理性能

Abstract: To improve the resource recycling rate of spent refractories,Al2O3-SiC-C castables were prepared using brown corundum,spent iron trough castables,white corundum,silicon carbide,α-Al2O3 micropowder and silica micropowder as the main raw materials.The effects of the spent iron trough castable addition (0,14%,28%,42% and 56%,by mass) on the performance of the castables were explored.The results show that with the increase of the spent iron trough castable addition,the water demand of the castables significantly increases;the samples change from expansion to shrinkage after heat-treatment at 1 450 ℃ for 3 h;the bulk density,cold modulus of rupture and corrosion resistance of the samples after heat-treatment at 110 ℃ for 24 h and 1 450 ℃ for 3 h all show downward trends;however,when the spent iron trough castable addition is lower than 28%,the performance degradation is relatively smaller.The castables with 28% spent iron trough castables were served for the iron runner and slag runner of the iron trough of 1 080 and 1 350 m3 blast furnaces,achieving a good service effect with the service life of the main structure more than 70 days.

Key words: spent iron trough castables, alumina-silicon carbide-carbon castables, water demand, physical properties

中图分类号: