耐火材料 ›› 2024, Vol. 58 ›› Issue (2): 137-142.DOI: 10.3969/j.issn.1001-1935.2024.02.009

• 生产应用 • 上一篇    下一篇

SiC聚合物前驱体和Zn粉复合对Al2O3-C不烧滑板材料性能的影响

梁保青, 张志峰, 王全喜, 尚俊利, 李宏宇, 赵臣瑞, 赵悦   

  1. 河南熔金高温材料股份有限公司 河南新乡 453100
  • 收稿日期:2023-09-11 出版日期:2024-04-15 发布日期:2024-04-24
  • 通讯作者: 赵臣瑞,男,1987年生,硕士,高级工程师。 E-mail:13782510823@126.com
  • 作者简介:梁保青:男,1973年生,工程师。 E-mail:hnwhrjlbq@163.com

Effects of SiC polymer precursor and Zn composite powders on properties of Al2O3-C unfired slide plate materials

Liang Baoqing, Zhang Zhifeng, Wang Quanxi, Shang Junli, Li Hongyu, Zhao Chenrui, Zhao Yue   

  1. First author's address: Henan Rongjin High Temperature Materials Co.,Ltd.,Xinxiang 453100,Henan,China
  • Received:2023-09-11 Online:2024-04-15 Published:2024-04-24

摘要: 为提高Al2O3-C不烧滑板材料的中低温强度,首先将质量比为1∶0.15∶2.7∶0.03的蔗糖、六水合硝酸镍、正硅酸乙酯、草酸水溶液依次添加至乙醇水溶液中,经110 ℃干燥18 h后得到SiC聚合物前驱体,然后以板状刚玉、α-Al2O3微粉、鳞片石墨为主要原料,复合添加SiC聚合物前驱体和Zn粉,在150 MPa下压制成 150 mm×25 mm×25 mm的坯体试样,经180 ℃固化24 h后,在埋碳条件下经600、800、1 000、1 200和1 400 ℃热处理3 h。研究了SiC聚合物前驱体和Zn粉复合添加对Al2O3-C材料性能的影响。结果表明:SiC聚合物前驱体和Zn粉的最佳添加量(w)分别为4.5%和1.5%,此时Al2O3-C材料综合性能最优。低温时Zn粉熔融,在材料体系中形成金属结合相;中温时SiC聚合物前驱体发生热解反应及Zn粉气化的催化作用,使体系形成SiC纤维结合相;二者共同作用,赋予Al2O3-C不烧滑板材料较高的中低温强度,克服了现有材料使用过程中因强度过低导致的失效问题。

关键词: Al2O3-C不烧滑板材料, SiC聚合物前驱体, Zn粉, 强度, 显微结构

Abstract: This work aims at improving the medium- and low-temperature strength of Al2O3-C unfired slide plate materials.Sucrose,nickel nitrate hexahydrate,ethyl orthosilicate and oxalic acid aqueous solution with the mass ratio of 1∶0.15∶2.7∶0.03 were added to ethanol aqueous solution in turn,and dried at 110 ℃ for 18 h,obtaining SiC polymer precursor.Then,tabular corundum,α-Al2O3 micropowder and flake graphite were used as the main raw materials,added with the SiC polymer precursor and Zn powder,pressed at 150 MPa into green bodies of 150 mm×25 mm×25 mm,cured at 180 ℃ for 24 h,and then heat treated at 600,800,1 000,1 200 and 1 400 ℃ for 3 h under carbon embedded conditions.The effects of the SiC polymer precursor and Zn powder on the properties of Al2O3-C materials were studied.The results show that the Al2O3-C material has the optimal comprehensive performance when adding 4.5% SiC polymer precursor and 1.5% Zn powder;at low temperatures,Zn powder melts and forms metal bonding phases in the material system;at medium temperatures,the pyrolysis reaction of the SiC polymer precursor and the catalysis of Zn powder after evaporation make the system form SiC fiber bonding phases.They work together to give Al2O3-C unfired slide plate material high medium- and low-temperature strength,which overcomes the failure problem caused by the low strength in application.

Key words: alumina-carbon unfired slide plate materials, silicon carbide polymer precursor, zinc powder, strength, microstructure

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