耐火材料 ›› 2022, Vol. 56 ›› Issue (4): 325-328.DOI: 10.3969/j.issn.1001-1935.2022.04.011

• 研究开发 • 上一篇    下一篇

B4C加入量对硅溶胶结合莫来石-刚玉浇注料性能的影响

蔡玮1), 陈金凤1), 鞠茂奇2), 丛培源1)   

  1. 1)中冶武汉冶金建筑研究院有限公司 湖北武汉 430081
    2)武汉科技大学 省部共建耐火材料与冶金国家重点实验室 湖北武汉 430081
  • 收稿日期:2021-07-16 出版日期:2022-08-15 发布日期:2022-11-09
  • 作者简介:蔡玮:男,1993年生,硕士研究生。E-mail:564283456@qq.com

Effect of B4C addition on properties of silica sol bonded mullite-corundum castables

Cai Wei, Chen Jinfeng, Ju Maoqi, Cong Peiyuan   

  1. Wuhan Research Institute of Metallurgy Construction Co.,Ltd.of MCC Group,Wuhan 430081,Hubei,China
  • Received:2021-07-16 Online:2022-08-15 Published:2022-11-09

摘要: 以烧结莫来石、α-Al2O3微粉、板状刚玉和进口蓝晶石为原料,以硅溶胶为结合剂,添加不同质量分数的B4C(分别为0、0.2%、0.4%、0.6%和0.8%),于1 450 ℃保温3 h热处理后制备了莫来石-刚玉浇注料试样,研究了B4C外加量对莫来石-刚玉浇注料性能的影响。结果表明:随着B4C加入量的增加,试样在1 450 ℃热处理条件下的膨胀量先减小后增大,体积密度变化较小,显气孔率逐渐降低,常温强度有所提高,高温抗折强度提升显著,抗热震性能先升高后降低。B4C加入试样后促进富硼液相的生成,Al2O3和SiO2的晶粒被富硼液相润湿,使晶粒界面具有小的形核势垒,高的形核速率和高的移动速率,有利于莫来石相的生长,产生体积膨胀,形成一定量的微裂纹,提高了试样的抗热震性能。综合考虑,B4C的最佳加入量为4%(w)。

关键词: 莫来石-刚玉浇注料, 硅溶胶结合, B4C, 抗热震性能

Abstract: Mullite-corundum castable specimens were prepared using sintered mullite,α-Al2O3 micropowder,tabular corundum,and imported kyanite as raw materials,silica sol as the biner,adding different amounts of B4C (0,0.2%,0.4%,0.6%,and 0.8%,by mass),firing at 1 450 ℃ for 3 h.Effect of the B4C addition on properties of the castables was researched.The result shows that with the increase of the B4C addition,the bulk density of the specimens hot treated at 1 450 ℃ changes a little,the apparent porosity decreases gradually,the cold strength increases a little,the HMOR increases obviously,the expansion decreases firstly and then increases,and the thermal shock resistance firstly increases and then decreases.The addition of B4C promotes the formation of boron-rich liquid phases,wetting the grains of Al2O3 and SiO2,resulting in small nucleation barriers,high nucleation rates and high migration rates.It is beneficial to the growth of mullite phases,leading to volume expansion and formation of a certain amount of microcracks,which improves the thermal shock resistance of the specimens.The optimal B4C addition is 0.4%.

Key words: mullite-corundum castables, silica sol bonding, boron carbide, thermal shock resistance

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