耐火材料 ›› 2025, Vol. 59 ›› Issue (3): 208-212.DOI: 10.3969/j.issn.1001-1935.2025.03.005

• 研究开发 • 上一篇    下一篇

锆刚玉添加量对Al2O3-SiC-C材料结构和性能的影响

杜娟1), 李文凤1), 郭会师2), 申天姿1), 石凯1), 曹骏1)   

  1. 1)河南工业大学 材料科学与工程学院 河南郑州 450001
    2)郑州轻工业大学 材料与化学工程学院 河南郑州 450051
  • 收稿日期:2024-09-25 出版日期:2025-06-15 发布日期:2025-06-16
  • 通讯作者: 李文凤,女,1984年生,博士,副教授。E-mail:wenfeng_li@haut.edu.cn
  • 作者简介:杜娟:女,1995年生,硕士研究生。E-mail:2023920326@stu.haut.edu.cn
  • 基金资助:
    国家自然科学基金青年基金资助项目(51802290,52402023);河南省重点科技攻关项目(232102231046,232102231051);河南工业大学青年骨干教师培育计划项目(No.21421211)。

Effect of zirconia corundum addition on structure and properties of Al2O3-SiC-C materials

Du Juan, Li Wenfeng, Guo Huishi, Shen Tianzi, Shi Kai, Cao Jun   

  1. First author’s address:School of Material Science and Engineering,Henan University of Technology,Zhengzhou 450001,Henan,China
  • Received:2024-09-25 Online:2025-06-15 Published:2025-06-16

摘要: 以再生刚玉(粒度为1~3、3~5 mm)、电熔白刚玉(粒度≤1 mm)、α-Al2O3微粉(粒度≤10 μm)、鳞片石墨(粒度≤50 μm)、碳化硅(粒度≤1 mm)为主要原料,硅粉(粒度≤74 μm)为防氧化剂,残碳量约为45%(w)的热固性酚醛树脂为结合剂制备Al2O3-SiC-C材料。研究了锆刚玉(AZ40)(粒度≤74 μm)添加量(加入质量分数分别为0、3%、6%、9%、12%)对Al2O3-SiC-C材料结构与性能的影响,并借助场发射扫描电子显微镜观察热处理后试样的断口形貌,对其结构进行分析。结果表明:1)随着AZ40添加量的增加,试样的体积密度、常温抗折强度、耐压强度、高温抗折强度和常温抗折强度保持率均先升高后下降,显气孔率和氧化指数的变化规律则相反;2)当AZ40添加量增加至12%(w)时,试样的力学性能和抗氧化性能都低于未添加试样的,这说明在Al2O3-SiC-C材料中添加适量的AZ40,有利于提高材料的力学性能、抗热震性能和抗氧化性能;3)当AZ40添加量为3%(w)时,试样的综合性能最佳。

关键词: 锆刚玉, Al2O3-SiC-C, 强度, 抗热震性, 抗氧化性, 显微结构

Abstract: Al2O3-SiC-C materials were prepared using recycled corundum (1-3 and 3-5 mm),white fused corundum (≤1 mm),α-Al2O3 micropowder (≤10 μm),flake graphite (≤50 μm) and silicon carbide (≤1 mm) as main starting materials,silicon powder (≤74 μm) as the antioxidant,and thermosetting phenolic resin with a carbon residue of about 45 mass% as the binder.The effects of the zirconia corundum (AZ40,≤74 μm) addition (0,3%,6%,9% and 12%,by mass) on the structure and properties of the Al2O3-SiC-C materials were investigated.The fracture morphology of the samples after heat treatment was observed using a field emission scanning electron microscope,and the structure was analyzed.The results show that:(1)with the increase of the AZ40 addition,the bulk density,cold modulus of rupture,cold compressive strength,hot modulus of rupture,and the retention ratio of the cold modulus of rupture of the samples all increase first and then decrease,while the apparent porosity and oxidation index change in reverse;(2)with the AZ40 addition increasing to 12%,the sample performs lower mechanical and antioxidant properties than that without AZ40,indicating that an appropriate AZ40 addition is beneficial to improving the mechanical properties,thermal shock resistance and oxidation resistance of the Al2O3-SiC-C materials;(3)the sample with 3% AZ40 exhibits the best comprehensive performance.

Key words: zirconia corundum, Al2O3-SiC-C, strength, thermal shock resistance, oxidation resistance, microstructure

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