耐火材料 ›› 2024, Vol. 58 ›› Issue (2): 143-147.DOI: 10.3969/j.issn.1001-1935.2024.02.010

• 生产应用 • 上一篇    下一篇

Al2O3-SiC-C质炮泥侵蚀过程热力学计算及抗渣性分析

鞠茂奇1,2), 肖扬武3), 夏昌勇1), 梁永和2), 丛培源1), 魏建修1), 蔡玮1), 陈金凤1)   

  1. 1)中冶武汉冶金建筑材料研究院有限公司 湖北武汉 430081
    2)武汉科技大学 省部共建耐火材料与冶金国家重点实验室 湖北武汉 430081
    3)首钢水城钢铁(集团)有限责任公司 贵州六盘水 553000
  • 收稿日期:2023-03-20 出版日期:2024-04-15 发布日期:2024-04-24
  • 作者简介:鞠茂奇:男,1995年生,博士,工程师。 E-mail:mcc_maoqiju@126.com

Thermodynamic calculation and slag resistance analysis of Al2O3-SiC-C taphole clay during corrosion

Ju Maoqi, Xiao Yangwu, Xia Changyong, Liang Yonghe, Cong Peiyuan, Wei Jianxiu, Cai Wei, Chen Jinfeng   

  1. First author's address: Wuhan Research Institute of Metallurgy Construction Co.,Ltd.of MCC Group,Wuhan 430081,Hubei,China
  • Received:2023-03-20 Online:2024-04-15 Published:2024-04-24

摘要: 炮泥抗侵蚀性能不足会导致高炉出铁时间过短或炉前喷溅等问题,而炮泥所处不可视的“黑盒子”类服役环境,使得炮泥的侵蚀过程难以剖析。针对目前炮泥侵蚀过程模糊的问题,采用FactSage热力学软件计算了1 450 ℃ 时熔渣对Al2O3-SiC-C质炮泥的侵蚀过程,并利用动态抗渣试验分析了熔渣对其侵蚀不同时间后(侵蚀时间分别为0、8、16、24和32 min)的侵蚀情况。结果表明:在渣对炮泥的侵蚀过程中首先形成钙长石侵蚀物相,继而在Al2O3饱和的液相析出Al2O3,形成Al2O3隔离层,进一步侵蚀后炮泥和渣在侵蚀界面形成钙铝黄长石,最终形成的侵蚀物相均会完全向液相溶解;抗渣试验结果与热力学计算结果相符,渣对炮泥的侵蚀中生成的液相和低熔点物相降低了炮泥试样的临界强度,从而导致侵蚀速率加快,侵蚀时间为32 min时,炮泥试样被渣完全侵蚀破坏。

关键词: Al2O3-SiC-C, 炮泥, 热力学计算, 动态抗渣试验, 侵蚀

Abstract: Insufficient corrosion resistance of taphole clay leads to problems such as short tapping time or splashing during service,but the invisible service environment of taphole clay makes it difficult to analyze the corrosion process.Therefore,in response to this issue,the corrosion process of slag on Al2O3-SiC-C taphole clay at 1 450 ℃ was calculated using FactSage thermodynamic software,and the dynamic slag resistance test was used to analyze the corrosion of slag after different durations (0,8,16,24,and 32 min).The results show that in the process of slag corrosion,anorthite first forms,and then Al2O3 precipitates from the Al2O3 saturated liquid phase to generate an Al2O3 isolation layer;gehlenite forms at the interface between the taphole clay and the slag during the further corrosion,and the final corrosion products completely melt into the liquid phase.The results of the corrosion test are consistent with the thermodynamic calculation.The liquid phase and low-melting point-phases generated during corrosion reduce the critical strength of the taphole clay,leading to accelerated corrosion.When the corrosion time is 32 min,the sample is completely corroded.

Key words: alumina-silicon carbide-carbon, taphole clay, thermochemical calculation, dynamic slag resistance test, corrosion

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